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Chemical Handling Best Practices With Chemical Resistant Drum Pumps

March 31st, 2011 Administrator No comments

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Safe and effective chemical management has become a central component of workplace safety. The responsible handling, storage and use of chemicals in the workplace from acquisition to disposal, through legislation, have been placed on the employer. Designing and implementing safe workplace practices are not only a case for legislation, but businesses are now well versed in the adverse effects on production and staff morale when accidents involving chemicals occur within the working environment. The process of managing chemicals in the workplace can be broken down into specific phases, including the acquisition, identification, inventory, storage and disposal of such liquids and products.

One of the most common causes of chemical accidents is in the storage, movement and dispersal of the liquid from the storage container. Best practices relating to chemical safety insist that hazardous fluids must be stored in a manner that minimises health and safety hazards to any person, buildings, equipment and the environment. Additionally, chemicals must be stored in segregated areas according to their compatibility, as to reduce the chances of the various chemicals coming into contact with each other and create an adverse reaction, such as smoke, fire or the release of flammable or poisonous gases. Furthermore, it is essential that these fluids be held in the smallest amounts possible; if there is an adverse event, the amount of chemicals involved will be limited to a minimum. However, other issues of safety arise when transferring hazardous chemicals from the original container to a smaller unit of storage.

Chemical resistant drums are a logical and trusted choice of many in the manufacturing, productive, food and medical industries to ensure that any hazardous materials are safely secured. However, as mentioned previously, many accidents and near incidents occur when chemicals are being extracted from the unit of storage. This is where chemical resistant drum pumps have been used successfully; providing accurate and measurable fluid transfer in a manner which is safe for those using the pump.

Award winning chemical resistant drum pumps are constructed to contain neither a vacuum pump nor a piston; with gentle pressure all that is being required to transfer fluid on both the down and up stroke. Being constructed with polypropylene and low density polyethylene, with no moving parts, they offer true reliability and longevity in a variety of workplace environments. When considering the safety of your employees and the productive capacity of the business, don’t take second chances with chemicals and utilise only the best chemical resistant drum pumps available in the market today.

Categories: Drum Pump Tags:

Plastic Drum Pump - Construction With Durability in Mind

March 31st, 2011 Administrator No comments

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When considering the purchase of a new plastic drum pump, like anything else, considerations must be given to the balance of quality versus cost. As many individuals, businesses and organisations have realised, buying the cheapest piece of equipment and enduring the suffering of repeated maintenance issues, lost time and productivity and the costs of replacing numerous parts does not necessarily equate to the best investment. The value of buying quality is the assurance that the construction materials and procedures are simply the best on the market. This equates to longevity of use in a maintenance free environment, where the plastic drum pump can be relied upon to perform day in and day out - essentially what it should do.

So how do you assess the quality of plastic drum pumps on the market? Simple… look at their fabrication techniques, the materials utilised in construction, the design of the pump itself and whether they are considered innovators in the marketplace. A recognised and independent award for hand pump design should provide a great indicator of a company and their dedication to not only providing plastic drum pumps that implement the best of manufacturing techniques, but strive for innovation of the continued delivery of a better, more reliable and easier to use hand pump. Look for a pump that simply requires a small amount of pressure to be placed on the handle, in a downward and upward motion, to get the plastic drum pump moving liquids through the system. A double action pump will deliver liquid on both strokes resulting in high volume delivery rates at low pressures. This makes it easy to use as well as safe. Safety is extremely important, especially when transferring chemical liquids that can be harmful if they come into contact with the skin. A reliable pumping device also prevents potential wastage or unnecessary spills.

Utilising polypropylene and polyethylene construction techniques, a plastic drum pump is built to last, being able to handle all liquid types, including harsh chemicals. Features such as an anti-pumping safety device which ensures no unauthorised use, along with a pump that draws from the bottom of the container ensuring minimal waste, leaves this pump in a category of its own. Furthermore, it is important that the materials which plastic drum pumps are constructed of are FDA approved - something to keep in mind when looking at various product offerings. This means that they are completely safe with a range of food products and liquids.

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How Air Source Heat Pumps Lower Business Electric Bills

March 30th, 2011 Administrator No comments

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Throughout the world, everyone from individual consumers to multinational corporations are looking for ways to become green. This has led to a push to find sustainable fuels. For businesses, one current technology that could help do less damage to the environment is the air source heat pump.

This piece of technology works by bringing in air from the exterior of a building, passing it through a series of compressors and coils, and taking the heat out of the air. This heat is then used to heat the building. On a mild day, it produces roughly three units of heat energy for every unit of electrical energy. Furthermore, on very warm days, up to four units of heat energy can be extracted. Businesses are able to heat their indoor areas for far less energy and, as a result, for much less money. Since even cold air is actually well above absolute zero, there is always some heat energy that can be tapped. This creates a perfect dynamic that is far too rare: something good for business and for the environment!

This remarkable system, however, loses its efficacy as the air temperature decreases. This means it is far more usable when it is hot. However, in most parts of the UK, it is warm enough, even during the winter, for an air source heat pump to be a more efficient and less expensive alternative to a standard resistance heater. This is because, until air temperature drops to -18 degrees Celsius, the heat pump still gets out more heating energy than the electrical energy that it puts in.

In addition, because there is no resistance heating element, there is much less of a risk for a fire. This advantage will, of course, be of immense value to a company; it hardly helps productivity and efficiency to have a part of your business building burn down!

One thing to keep in mind is that these systems do require electricity. This means that there still is an impact on the environment because many power plants are not sustainable. A coal power plant continues to emit carbon dioxide and contributes to global warming and climate change. If the power is derived from sustainable sources like wind turbines or solar panels, then the amount of negative environmental effects is vastly decreased.

Categories: Air Compressor Pump Tags:

The Business of Pump Manufacturers

February 28th, 2011 Administrator No comments

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The Pump manufacturing business has the capacity to change the economy of the country as the new fields are coming with the increasing rate in the demand along with the existing fields like industrial, agricultural and domestic fields. Pump manufacturers produce approximately 2 million pumps per annum but it is not enough to meet the requirements and with the globalisation and free economical policies business giants like china are flying in to engulf local pump manufacturers. India on the other hand helping through the same to bring in new technologies to upgrade the quality and also opening the door of virgin fields like Middle East with high rate of pump demands in the oil and gas field to the Indian manufacturers.

The local manufacturers however in some what a stage where we have to deal with so many challenges like scarcity and high in raw material price, multiple tax mechanism of the government, labour problem and end up manufacturing high quality pumps for specific needs but can not compete with multinationals due to high manufacturing rate. The situation gets tougher when some small local manufacturers illegally produce and sell at cheaper price.

The ray of hope for the pump manufacturers is the foreign market as the current rate of export is 10% and it is increasing every day. To export pump have to make some changes in their policies like they need in depth market analysis for the specific demand calculation and they must make their pumps at per with the international quality along with its packaging.One of the most important factor in the export business is to appoint some expert and efficient distributors for your product and to participate in the international exhibitions with their product so that the buyer can assess your product and buy.

With the help of internet pump manufacturers can reach to the global market for research and technical upgrading.Indian government should also organise the small and medium manufacturers to reduce the illegal production and check the open policies which attracts foreign countries to have the cream out of local manufacturers’ mouth. With weapons like strong dealer base local pump manufacturers also make it big by encouraging the distributors and dealers regularly and introducing low cost automation in the production. India has got the talents to invent new technologies and with proper encouragement from the government and the industry they can invent new technologies to improve the qualities of the pumps produced in India so that in spite of strong competition pump manufacturers can make it large.

Categories: Pump Technical Tags:

What Is A Rotary Vane Pump?

February 21st, 2011 Administrator No comments

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Rotary vane pumps are used in a variety of industries by both large and small manufacturers and by individual designers and craftsmen. They are play a role in production of materials and the handling of materials at every stage from the formation of raw materials to the handling and packaging of finished products. These pumps are a vital part of a surprising number of products. Still, many find themselves wondering, what is a rotary vacuum pump?

Rotary vane pumps are typically an oil-sealed rotary displacement pump although they can be dry pumps as well. Rotary vane vacuum pumps are made both in single- and two-stage versions. Rotary vane vacuum pumps are also built in single- and two-stage versions. Depending on the needs of the user they can decide which lends itself best to their application. Typically a two-stage pump will achieve lower pressures than a single-stage pump. When considering which is best for you consultation with an expert in the field can be helpful.

In general, the basic design of a rotary vane vacuum system usually consists of the pump housing, the installed rotor, vanes that converge to a common center under spring force and an inlet and outlet. There are two openings in the housing; the outlet valve is oil-sealed while the inlet valve is designed as a vacuum safety valve. The vacuum safety valve is always open during operation. These parts are inside the working chamber that is located inside the housing.

The rotor and the vanes divide the working chamber into two separate spaces that have variable volumes. As the rotor turns it the trapped gas flows into a suction chamber until it is sealed off by the second vane. Then the enclosed gas is compressed until the outlet valve opens aligned with atmospheric pressure. In a gas ballast operation, a hole to the outside is then opened to empty into a sealed suction chamber on the front side of the pump.

Some types of rotary vane pumps can be equipped with a vacuum safety valve as well. The safety valve can disconnect the pump from the vacuum recipient if there is an intentional or unintentional stoppage. Using the displaced gas to vent the pumping system it will prevent oil from rising into the recipient. Then, when starting the pump, it opens after the stoppage once the pressure in the pump has again reached the same pressure in the recipient.

Categories: Vacuum Pump Tags:

The Versatile Rotary Vacuum Pump

February 21st, 2011 Administrator No comments

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A rotary vacuum pump is generally used in the farming industry. The benefits of a rotary pump are the strength, sized and dependability. Just as any other machine it is important to keep it maintained and in good working condition.

The rotary vacuum pump a beneficial tool in farming, because it has the ability to pump water a long distance. Farmers need this to pump water from the source through acres of fields to their crops. Farmers depend on the rotary pump, because of its proven track record of being dependable. They do not have time to worry about their pump; they have many other chores that need their attention.

A rotary vacuum pump works in the same manor an engine does. A rotor type gadget runs in a cylinder. The vacuum is formed when the rotor goes down the cylinder, thus sucking the gas, water, etc into the cylinder through the inlet valve.

Once the intake is complete, the intake valve closes and next the outtake valve now opens. This allows the flow back of the gas, water, etc to move to another pathway. This pathway takes the product to the destination by means of the vacuum.

To ensure your pump will continue to be dependable provide proper maintenance and use as instructed. Use the proper parts that match the needs of your rotary vacuum pump, especially when it comes to gauges. If necessary consult a pump specialist to provide you guidance on the proper components to be used on your pump.

The rotary vacuum pump has many different uses in a variety of industries. In the medical industry they are used for processes as delicate as blood transfusions. Also used in bulky industrial applications, like for sewage systems, this type of pump play an important role. They are also used in the drying of products and materials from lumber to the freeze drying of food products. They can remove air from packaging, preventing spoilage or ruin the appearance of a product.

As you can see from the wide variety of uses proper pump selection is important and is influenced by a number of factors. They are being used in many industries, for many different applications. Designers, farmers, engineers and others continue to find new applications for rotary vacuum pumps.

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How to Select the Suitable Water Pump

January 17th, 2011 Administrator No comments

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What is water pump? Generally speaking, the equipment that can raise the liquid, transmit the liquid or make the liquid increase the pressure can be called pump. The so-called pump changes the mechanical energy of the prime motor into liquid energy and thus realizes the purpose of pumping water. This equipment is widely used in all kinds of industries, such as water supply, construction, agriculture, electric station, chemical, petroleum, shipping and so on.

Owing to different functions, different liquid medium and different flow rates the structures of the water pump are certainly various. According to the working principles, it can be separated into spiral one, magnetic one, sliding vane one, axial one, wheel one, steam one and so on. On basis of functions, it can be classified into clarified water one, dredge one, chemical one and oil transfer one. There are also other ways for the classification of this equipment. For example, it can be separated into single stage one and multi-stage one according to the impeller connection.

Because there are so many kinds of Water Pump, it is of great necessity for people to know how to choose the suitable one. Here some suggestions will be introduced in the following. What comes first is to select the manufacturer carefully and consult the old users. When the user select the water pump, it is better to choose the point of sales which is approved by the agricultural machinery department. Meanwhile, the user should remember not to buy the product without manufacturer, production date and certificate. Or else, if the user meets the problem, he or she will be at a loss what to do. To consult the old user before buying the product is also wise way for the user.

Secondly, select the water pump that satisfies the requirement of pump lift. The so-called pump lift is the required pump increase, not the water lifting height. It is very important for the selection of the water pump. The pump lift is about 1.15 or 1.20 times of the water lifting height. When selecting the product, the customer should remember that the pump lift in the name plate is close to the required pump lift and the deviation is less than 20%. Under this situation, the efficiency of the water pump is highest and relatively economic. Thirdly, select the water pump with the proper flow rate. The flow rate can not be too great. Or else, the cost of the product will be increased. The used should select the product on basis of the need. For example, it is suggested to select the water pump with small flow rate if it is used in the household.

Categories: Water Pump Tags:

The Analysis of the Reasons for the Water Pump Vibration

January 17th, 2011 Administrator No comments

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The vibration of the water pump will influence the application of the pump. But after the application for a long time, the vibration is unavoidable and there are a lot of reasons which result in the vibration of the water pump. Some reasons are connected and interacted. Generally speaking, there are four main reasons. In the following passages they will be introduced in detail.

What comes first is the electric factor. The electric motor is the main equipment of the machine set. The imbalance of the magnetic force in the electric motor often results in the vibration and noise. For example, when the large-size synchronous machine is in operation, that the magnetic center is not in conformity or the air gap difference is quite great will cause the periodic vibration and noise.

In the second place, the vibration has something to do with the mechanical factors, such as the imbalance between electric motor and the rotatable parts of the water pump, unqualified installation, dissymmetric unit spool thread, the weak mechanical strength of the parts and so on.

What’s more, if the Water Pump Bearing or the sealing parts are destroyed or corroded seriously, the intensive vibration or noise will also be caused.

In the third place, the vibration will be caused by the water power. Because the flow speed in the water pump or the pressure is distributed unevenly, they will lead to the vibration of the pump. Meanwhile, the cavitations caused by different factors such as current bias, separation of flow or streaming around are also the common reason for the vibration. The abrupt change of the pressure in the pipeline caused by the start-up and shut-down of the water pump or valve or the changes of the working conditions often leads to the vibration of the pump house and machine set.

Last but not least, the water conservancy project is also the main factor for the vibration of the water pump. Owing to the unreasonable design for the flow passage in the machine set, incompatible machine set, unsuitable depth for the pump or the wrong start-up and shut-down, the condition of entering water will be worsen and thus will bring about the swirls or induce the cavitations. To some degree, they have a great influence on the vibration of the pump house. Some other factors can also not be overlooked. For example, the base that supports the water pump and electric motor suffers from the uneven sinkage or the rigidity of the base is rather weak.

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Hydraulic Pumps - Preventive Maintenance, Information and Buying Tips

January 13th, 2011 Administrator No comments

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Hydraulic pump works on principle of converting the mechanical energy and motion into hydraulic fluid power. These are capable of rotating and acting just like a motor. These are usually powered by gas or electricity and also hand and air driven can also be found or utilized. In the fluid power industry there are three main types of these machinery used, which are basically the namely vane, gear, and piston pumps. One will find two different kinds which are used in hydraulic drive systems, these are hydrostatic and hydrodynamic. The major differences between the hydrostatic are that these are positive displacement models while hydrodynamic are typically fixed of variable displacements.

These are the usual types which include gear, rotary vane, screw, bent axis, radical piston and axial piston Swashplate principle.

Gear: This type comes with a fixed displacement and external teeth and is suitable for pressures below 3000psi. These are simple to operate, come cheap and are durable. The major cons of a gear model is that it has a limited pressure capability, unbalanced results in large bearing loads, can be noisy and because it is working at a constant displacement, their work is less efficient.

Vane: This type is chiefly driven by an outside engine that rotates at a continuous speed. Similar amount of fluid is pumped with each rotation, which is regardless of how much pressure there is in the system. Its major advantages are reliability and simple operation. One will certainly find an option of variable displacement and this type has a higher pressure capability as compared to the gear type, as it operates in pressures up to 180 bars. Expensive and more complex are the two major disadvantage of this particular type.

Axial Piston: This particular type contains pistons that are arranged in a circular array within a cylinder block, which serves as its housing. It has a variable design and contains the highest volumetric efficiency and pressure capability. These are the two prime advantages of this type. These work well for pressure up to 350 bars. It is more sensitive to oil contamination and is expensive; these are few inconveniences one will encounter with this model.

Radial Piston: The Radial Piston pumps are in disparity with axial piston types. These contain pistons that are arranged in symmetrical and radial direction around a drive shaft. The major benefits of these are highly reliable, works efficiently and are capable to create minimum level of noise. This type operates through pressures around 650 bars. Its bigger radial dimensions and higher cost are few drawbacks of this type.

Buying Guide:
Before selecting any type of hydraulic pump, it is essential to consider few very necessary points like operating pressure, temperature and its frequency. There are less expensive, low-pressure models which are will certainly provide satisfactory solutions to several applications that require minimal pressures (less than 200 psi). This type should not be considered for heavy industrial operations.

Maintenance Requirements:
Increasing complexity of these modern hydraulic machineries has led not only to higher performance and operating pressures, but have also affected on the bills at any break down event. One has to be pro-active in maintaining and checking the needful for the smooth operation of these hydraulic pumps and motors. Here is the routine maintenance checklist to maintain these hydraulic machineries.

Maintenance Tips:
1. Fluid cleanliness is necessary
2. Fluid temperature and viscosity should be checked
3. All settings should be as per the manufacturers specifications
4. Each and every components must be substituted before they fail
5. Correct commissioning procedures must be pursued
6. Any type of failure must be thoroughly analyzed.

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Reversible Drum Pump and Its Huge Industrial Application Areas

January 10th, 2011 Administrator No comments

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The reversible drum pump is a very useful tool, which is used in important industry sectors to suck up liquid spills, wastewater, tramp oil, coolant, sludge, chips, hydraulic oil, and other liquids. Most of these drum pumps are operated by compressed air. They are maintenance free systems, as they do not have any moving parts.

Though different air operated drum pumps have different operating systems, usually it functions by easily attaching itself to any closed head drum, which is 30/50 US Gallon, 205 Liter, or 45 Imperial gallon drum. You can turn the knob on the pump counter clockwise and the high-powered vacuum can fill the drum in less than 2 minutes! Again, to empty the drum in an equally quick time, you just have to turn the knob clockwise. Hence, the contaminated liquid is transferred to filtration tank(s) in the exact same two-way action. Further, if flow rate is a concern, it can be controlled by a regulator, shutoff valve, or by the knob itself.

The reversible drum pump is specifically for those who are tired of purchasing electrically powered sacs that wear out in a short time. It is almost maintenance free, as it has no motor to wear out or freeze up, no impellers to clog, and no moving parts to wear out. Almost all good quality varieties come with a built in automatic safety feature prevents spills or overfilling for ensuring safety. Other advantages of using air operated drum pumps is that they are easy to install and very compact and portable. In addition, they use compressed air as fuel, which is cheaper and safer compared to others like electricity. The Automatic safety shutoff ensures spill free operation. However, for maximal safety, make sure that you use it on a drum with a nominal wall thickness of at least 1.5mm (16 gauge) that is in good condition.

Various accessories are available in the market today to ease the operation of these pumps. Whether you need to transfer fluids in Coolant sumps, or lathes, Pits, Food processing, etc. use the reversible drum pump and get maximal benefit.

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