Water pumping station in order to start the pump light load is usually required to close the pump outlet valve, and then start the water pump, when its speed up to rated speed then, and then gradually open the outlet valve; system in order to prevent the media back,You must also pump outlet check valve; as ordinary swing check valve closure often produce instantaneous water hammer pump system-threatening accident, therefore I have set the device to effectively eliminate water hammer.
More use of electric current butterfly (gate) valve supporting micro Slow Close Check Valve to achieve these goals, but in the field of electric butterfly (gate) valve closed often appear lax, the motor burned out, and gear transmission corruption and other failures:Micro Slow Close Check Valve narrow scope of adaptation, can not adapt to traffic, large changes in pressure, and the adjustment needle easily blocked, leading to damper movement and other faults can not affect the normal safe water supply.
A multifunctional pump control valve Profile
Multifunctional Pump Control Valve is a new hydraulic control valve, a valve can replace electric butterfly valve, gate valve, check valve and water hammer eliminator three kinds of devices. It can automatically open when the pump is slow to open, stop the pump when the speed of closing and slow closing, without any electrical power and control and other human, and without hydraulic device.
Multifunctional Pump Control Valve The main advantages are:
(1) No action control. Before and after pump start and stop using the water pressure when the valve as the control power, with open and close automatically with the pumps open and close function.
(2) the process of valve opening and closing action can effectively prevent water hammer due to the increase of the pressure wave generated by an accident. According to the survey and measured field use, stop pump water hammer pressure peaks were less than 1.3 times the working pressure.
(3) No on-site commissioning for a wide range of conditions.
(4) Basic maintenance-free. Due to a valve replacement three valves, maintenance and repair workload greatly reduced.
(5) resistance loss. The streamlined, wide-body design, the resistance loss than similar foreign products by 50% or more, such as DN200 products in the v = 2m / s flow rate of economic conditions, the multifunctional pump control valve loss of 0.7m, while the similar foreign products of 1.5m.
Second, multifunctional pump control valve structure and working principle
2.1 Structure
Multifunctional pump control valve structure shown in Figure 1, the main valve and exterior accessories. Including the main valve body,main valve plate, slowly closing the valve plate, stem, seat and diaphragm controller (with valve cap, diaphragm seat, diaphragm, diaphragm plate): exterior accessories include control valves, filters , emptying valve, micro valve. Which micro check valve is specially designed accessories, located in the direction of its limited flow-return hole.
2.2 Works
Pump before the start of the valve outlet pressure in the main valve plate, valve in the closed position, while the upper diaphragm chamber controller connected pressure water, then with the valve chamber under low pressure inlet connected.
Pump starts, the valve inlet pressure gradually increased, while the water pressure through the valve inlet side of the connection tube slowly into the diaphragm chamber under control, the slow realization of the main valve plate opening, opening speed can be adjusted through the control valve.
Pump shutdown, the valve inlet pressure to reduce, when close to zero flow, the main valve plate in its own gravity quickly closed. Reduced due to the valve inlet pressure, the valve outlet pressure water through the connecting pipe into diaphragm chamber on the controller, under water through the valve inlet chamber side of the connecting pipe back to the valve inlet pressure, slow closing valve plate slowly closed, Slow off time can be adjusted through the control valve. The speed of closing the main valve plate closing the valve plate of slow relaxation in line with a two-stage closed-off law, can effectively eliminate water hammer.
Third, several technical problems
3.1 connecting pipe design components
The role of micro check valve is to ensure that the valve open longer than the motor start-up time, light load motor start; the same time to avoid opening the valve too fast and cause water hammer Kai pump. Valve open time by the control valve pressure settings according to scene conditions.
Diaphragm control valve controller can be adjusted up and down the chamber and out of the water flow rate to adjust slowly closing time; off controller can overhaul patch; in normal operation the pump can also manually operate the valves to open and close the valve.
Membrane filter is to ensure that the controller up and down the chamber of water cleanliness. As the valve is in an open process flow back and forth out of itself with the backwash effect, it can also be used for medium poor condition.